Components that make your products work


New Design Development

custom component design, custom spring design

The Right Place at the Right Time

There is a way to manufacture the precise components that your products need without making mistakes and without wasting time.

That’s what we do!

At Wisconsin Coil Spring (WCS), we enter your process as early as you let us and we make sure you get what you want while ensuring you don’t lose time going down ineffective paths. We make new design development painless and seamless. It's as simple as sharing application information and requirements with us and we take it from there.

Our design engineers will take fit, form and function into consideration and then design a new component. It's all about determining what's the best process to make it work and the most cost effective way of doing it. All along the way, we look for every possible opportunity to improve your component and bottom line, like:

  • Determining tolerances to meet specs
  • Choosing optimal production material
  • Reducing cost and secondary operations
  • Reducing stress
  • Improving cycle life

Case Study - Eliminating Excess

custom spring design, custom component design

The Challenge

A prospective customer approached us with an assembled component looking for cost reduction. What they had consisted of a machined part and hobbed gear which required brazing in a furnace in order to join the two pieces together.

Design Criteria

  • Fit into existing space limitation of assembly
  • Reduce costs
  • Increase strength
  • Eliminate failures

The Solution

Working through the dimensional requirements and tolerances our engineers proposed a one piece solution. The part is now headed and machined to add the groove. Significant savings were realized by reducing the number of items to manage, reducing the assembly cost and increasing the production rate.

We Coil...We Cold Head...We Machine...